Generation & machines

Power that starts on demand.

Standby and prime power must perform the moment it is called upon. We test generators under load, motors and drives from insulation to vibration, and UPS and battery systems through full discharge. Then we prove transfer schemes, solar PV arrays and battery storage before they are trusted with critical loads.

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  • Gensets · Motors · VFDsRotating & drive systems
  • UPS · Batteries · ATSCritical power
  • PV · BESSRenewables & storage

Power Generation & Rotating Machines

Tests we perform

Generators & gensets

Diesel and gas generating sets, standby and prime, from single units to multi-set installations.

  • Stator & rotor insulation resistance and polarization index
  • Winding resistance
  • Load bank testing: step loads & sustained run
  • Voltage & frequency regulation and transient response
  • AVR & governor functional checks
  • Generator protection & engine safety shutdowns
  • Auto-start and mains-failure simulation
  • Fuel, cooling & exhaust temperature monitoring during the run
  • Vibration & thermographic survey under load

Turbine electrical auxiliaries

The electrical systems around gas and steam turbines: excitation, auxiliary motors, MCCs and control supplies.

  • Excitation system & AVR functional tests
  • Generator neutral earthing resistor / transformer checks
  • Auxiliary motor & MCC commissioning
  • Unit auxiliary & station service transformer tests
  • Turbine control power: DC & UPS supply verification
  • Lube oil & cooling pump motors with auto-changeover
  • Generator protection panel & synchronizing interface checks
  • Static frequency converter (SFC) starting interface checks

Motors & variable frequency drives

LV and MV induction and synchronous motors, with the drives that control them.

  • Insulation resistance & polarization index
  • Winding resistance & balance
  • Surge comparison test
  • Tan δ / power factor tip-up (MV motors)
  • Uncoupled run: current, rotation, vibration & bearing temperature
  • VFD parameter verification & motor auto-tune
  • Drive protections, trips & bypass functions
  • Harmonic distortion at the drive input
  • Coupled run & alignment confirmation

UPS & battery systems

Static UPS and DC systems, and the battery strings behind them: VRLA, vented lead-acid, Ni-Cd and lithium-ion.

  • UPS functional & mode transfer tests (normal, battery, bypass)
  • Load bank testing at partial and full load
  • Output voltage regulation, THD & transient response
  • Parallel / redundant module load sharing
  • Battery capacity (discharge) test
  • Cell / block internal impedance or conductance
  • Intercell connection resistance
  • Float & boost charge verification
  • Battery monitoring system & alarm checks

ATS & synchronizing panels

The switching that connects sources: automatic transfer, generator synchronizing and load management.

  • Automatic transfer: mains failure & restoration sequences
  • Transfer & retransfer timing
  • Open / closed transition verification
  • Synchronizing window: voltage, frequency & phase angle
  • Load sharing (kW / kVAr) between sets
  • Load shedding & priority restoration
  • Breaker interlocks, mechanical & electrical
  • Black-start sequence tests

Solar PV & battery energy storage

Grid-connected PV plants and rooftop systems, plus battery energy storage systems (BESS).

  • PV string continuity & polarity
  • Open-circuit voltage (Voc) & short-circuit current (Isc)
  • PV array insulation resistance
  • I-V curve tracing
  • Protective earthing & equipotential bonding continuity
  • Inverter functional & grid-protection (anti-islanding) checks
  • Infrared thermography of modules & connections
  • BESS capacity & round-trip efficiency tests
  • BESS battery management system, alarms & safety interlocks

Standards

Standards

  • IEEE 43Insulation resistance testing of rotating machinery
  • IEEE 115Test procedures for synchronous machines
  • IEC 60034-1Rotating electrical machines: rating and performance
  • ISO 8528-6Generating sets: test methods
  • NFPA 110Emergency and standby power systems
  • IEC 62040-3UPS performance and test requirements
  • IEEE 450 / 1188Maintenance and testing of vented lead-acid and VRLA batteries
  • IEC 62446-1PV systems: commissioning tests, documentation and inspection
  • IEC 62933-2-1Electrical energy storage systems: unit parameters and testing methods

What you receive

What you receive

  • Load bank test reports with logged parameters
  • Motor & drive commissioning records
  • Battery capacity & impedance reports
  • Transfer & synchronizing sequence test records
  • PV commissioning test report to IEC 62446-1
  • Commissioning dossier for handover

FAQ

Questions, answered

Why load bank test a generator that already runs?

A no-load run proves very little. A load bank applies controlled, measurable load so we can verify output, voltage and frequency regulation, response to load steps and cooling performance. It also helps clear the unburnt fuel deposits (wet stacking) that light-load running builds up in diesel engines.

How do you test a UPS battery's real capacity?

Impedance or conductance readings are a quick screening tool, but only a timed discharge test proves capacity. We discharge the string at a defined rate, log cell or block voltages throughout, and calculate capacity against the manufacturer's data and the applicable IEEE method.

What does PV commissioning to IEC 62446-1 include?

It covers inspection of the installation, protective earthing and bonding continuity, polarity, string open-circuit voltage and current, functional tests and array insulation resistance. Depending on scope, we add I-V curve tracing and infrared thermography for a deeper look at module performance.

Can you test motors and drives before the driven equipment is ready?

Yes. Uncoupled runs are a standard step in commissioning: we check rotation, no-load current, vibration and bearing temperatures with the motor uncoupled. Key checks are then repeated coupled and under process load once the mechanical system is ready.

Plan your next commissioning.

Tell us about the asset, the schedule and the standard, and an engineer will scope the work with you.

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