Protection & control

Every trip, by design.

Protection earns trust only when the whole chain is proven: instrument transformer, wiring, relay logic, communications and breaker. We test relays and schemes from secondary injection through to end-to-end trials, then verify the automation, SCADA and interlocking that operators depend on.

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  • Relays · Schemes · E2EProtection testing
  • GOOSE · MMSIEC 61850 services
  • SCADA · RTU · BMSControl systems

Protection, Control & Automation

Tests we perform

Numerical protection relays

Feeder, transformer, busbar, line, generator and motor protection on multi-vendor relay platforms.

  • Settings review & upload verification
  • Secondary injection: pickup, drop-off & operating time
  • Overcurrent & earth-fault characteristic curves (IDMT)
  • Differential bias, slope & harmonic restraint
  • Distance zone reach & timing
  • Directional element & polarization checks
  • Binary input / output & LED mapping
  • Disturbance recorder & event log verification
  • Breaker failure & autoreclose logic

Scheme & end-to-end testing

Protection schemes proven as systems — across bays, panels and remote substations.

  • Trip & close circuit verification through to the breaker
  • Protection scheme functional tests (bay & busbar)
  • End-to-end line differential & teleprotection tests (GPS-synchronized)
  • Intertripping & blocking scheme verification
  • Stability & sensitivity tests by primary injection
  • Trip matrix verification
  • Synchro-check & voltage selection
  • Fault simulation with transient (COMTRADE) playback

CT/VT circuits & primary injection

Secondary wiring verified from instrument transformer terminals to every relay, meter and recorder.

  • Primary injection: ratio, polarity & phasing
  • CT secondary loop resistance & burden
  • CT circuit single-point earthing check
  • VT secondary injection & fuse / MCB supervision
  • On-load differential stability checks
  • Secondary wiring insulation resistance
  • Point-to-point wiring verification against schematics
  • Phasor measurement & directional checks on load

IEC 61850 substation automation

Station- and process-level communication tested against the SCD file and the functional design.

  • SCD / ICD / CID configuration review
  • GOOSE publish / subscribe & quality-bit verification
  • MMS reports, datasets & control commands
  • Time synchronization accuracy (SNTP / PTP)
  • Network redundancy failover tests (PRP / HSR / RSTP)
  • GOOSE-based interlocking
  • Network performance & GOOSE latency checks
  • Test & simulation mode handling

SCADA, RTU & interlocking

Point-to-point verification from field device to control centre, with interlocking proven in every state.

  • Point-to-point status, alarm & analogue verification
  • Control command tests (local / remote)
  • Analogue scaling & measurement accuracy
  • IEC 60870-5-104 / DNP3 protocol checks
  • Sequence-of-events (SOE) time-stamping
  • Bay & station interlocking logic (electrical and mechanical)
  • Local / remote / supervisory mode transfers
  • HMI displays, alarm lists & event logs

Metering, BMS & PLC I/O

Revenue and check metering, plus the building and process controllers that run MEP systems.

  • Energy meter accuracy verification by secondary injection
  • Meter CT/VT ratio programming & wiring check
  • Multifunction meter & power analyser parameters
  • AMR communication & data logging
  • BMS point-to-point I/O checks (DI, DO, AI, AO)
  • Sensor & actuator calibration checks
  • PLC logic, sequences & alarm verification
  • Graphics, trends & third-party system integration

Standards

Standards

  • IEC 60255Measuring relays and protection equipment
  • IEC 60255-151Functional requirements for over/under-current protection
  • IEEE C37.233Guide for power system protection testing
  • IEC 61850Communication networks and systems for power utility automation
  • IEC 61869-2Additional requirements for current transformers
  • IEC 60870-5-104Telecontrol protocol over TCP/IP networks
  • IEEE 1815 (DNP3)Electric power systems communications protocol
  • IEC 62053-22Static meters for active energy (classes 0.1S, 0.2S, 0.5S)
  • ANSI/NETA ATSAcceptance testing of protective relays and systems

What you receive

What you receive

  • Relay test reports with as-left settings
  • Scheme & end-to-end test records
  • Secondary circuit & primary injection records
  • IEC 61850 signal & GOOSE verification matrix
  • SCADA point-to-point & interlocking checklists
  • Final settings & configuration file archive

FAQ

Questions, answered

What is the difference between secondary injection and end-to-end testing?

Secondary injection proves a relay's elements, settings and timing in isolation by injecting currents and voltages at its terminals. End-to-end testing proves the complete scheme — relays at both ends of a line, teleprotection and communications — with synchronized test sets simulating the same fault at each end.

Why is primary injection still needed if the relays are tested?

Relay testing does not prove the CTs, their ratio and polarity, or the wiring between them and the relay. Primary injection drives current through the primary circuit so the whole measurement chain, including differential stability, is verified before energization.

Can you test IEC 61850 systems from different vendors?

Yes. We work from the SCD file and the functional specification, verifying GOOSE and MMS signals, interlocking and time synchronization independently of the IED vendor. Testing works directly from the IEC 61850 configuration files rather than relying on vendor tools alone.

Do you review protection settings, or only test them?

Our core service is testing settings as issued and confirming they are applied correctly. Where the scope includes it, we also review settings and coordination for consistency with the design and raise any concerns with the responsible protection engineer.

Plan your next commissioning.

Tell us about the asset, the schedule and the standard, and an engineer will scope the work with you.

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